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November 14, 2007

Flange, Gasket, Bolt & Nut, Spectacle Blind, Orifice Flange Description

There's a lot to understand about Flange, Gasket, Bolt & Nut, Spectacle Blind, Orifice Flange Description. We were able to provide you with some of the facts above, but there is still plenty more to write about in subsequent articles.

Bulk Material

Item Description for the Material Specification

 

 

Flange and Reducing Flange

1. Material

2. ASME Pressure Class - CL150

CL300

CL600

3. Flange Facing - RF-SMOOTH-F

FF-SMOOTH-F

RF-SERRATED-F

 

4. Type of Flange - Socketweld (SW)

Weld Neck (WN)

Slip on (SO)

Threaded (THRD)

5. Design Code - ASME B16.5

ASME B16.47 Series A

ASME B16.47 Series B

6. Schedule or Thickness

Note: In case of screwed flanges, insert the name of screw before the schedule or thickness (e.g. Jack Screw)

Blind Flange

1. Material

2. ASME Pressure Class - CL150

CL300

CL600

3. Flange Facing - RF-SMOOTH-F

FF-SMOOTH-F

RF-SERRATED-F

4. Design Code - ASME B16.5

ASME B16.47 Series A

ASME B16.47 Series B

Gasket

1. Type

2. Material

a. Spiral Wound Gasket

- Hoop

- Outer ring

- Inner ring (if the client specifies)

- Filler

b. Jacketed and Double Jacketed Gasket

- Metallic jacket material

- Filler

c. Flat Ring and Full Face Gaskets - Metallic material

Non-metallic material

d. Solid Metal and Ring Joint Gaskets - Metallic material

3. ASME Pressure Class - CL150

CL300

CL600

4. Flange Facing - RF

FF

5. Thickness

6. Design Code

Bolt & Nut

1. Bolt Material

2. Nut Material

3. Type of Bolt - Machine bolt

Stud bolt

4. Type of Nut - Hex nut

Heavy-hex nut

5. Design Code

Spectacle Blind

1. Material

2. ASME Pressure Class - CL150

CL300

CL600

3. Facing - RF-SERRATED-F

RF-SMOOTH-F

FF-SMOOTH-F

4. Design Code

5. Thickness

6. Type - Figure 8 Blank

- Paddle Blank & Spacer

Orifice Flange

1. Material

2. ASME Pressure Class - CL150

CL300

CL600

3. Flange Facing - RF-SMOOTH-F

FF-SMOOTH-F

RF-SERRATED-F

4. Design Code

5. Pressure Tap Holes - Locations

Size

Ends

6. Schedule or Thickness

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November 15, 2007

Car Seal

A car seal is a mechanical means of securing a valve in a certain operating position using a seal and a cable.  After a special locking key makes the seal, operation may be done only by means of cutting the cable.  Hence, it cannot be reused.  This is used for valves designated in the P&ID as “car-seal open” or “car-seal closed”.

HERE ARE TYPICAL INFORMATION TO VENDOR

1. Type
2. Quantity
3. Cable
* Length
* Material
4. Seal
* Dimensions
* Material

SOME CAR SEAL VENDORS

1. Smith Flow Control Ltd.          http://www.smithflowcontrol.com
http://www.easilok.com
2. Netherlocks Safety Systems    http://www.netherlocks.nl

3. Chicago Car Seal

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DESUPER HEATER

Desuper heater is a device fitted with one or more spray nozzles, in which the quantity of spray nozzles depends upon the capacity.  These injects a fine spray of cooling water or feed water into a section of pipe where the superheated steam passed through, absorbing the heat from the steam and reduces the quantity of superheat.   To achieve the maximum mixing efficiency of steam and spray water, the direction of water injection is parallel to the steam flow.
       
HERE ARE TYPICAL INFORMATION TO VENDOR

1. Item Number
2. Quantity
3. Condition Type
4. Size & Connection
* Inlet Steam
* Outlet Steam
* Desuper heater water

5. Materials
* Casing
* Internal
* Bolt and Nuts

6. Location
* Line No.
> Inlet Steam
> Outlet Steam
> Desuper heater Water
* Line Class
* P & ID No.

7. Actuator Tag No.

SOME DESUPER HEATER VENDOR S

1. Fouress Engineering Ltd.    http://www.fouressengg.com
2. Petropages Co.             http://www.petropages.com
3. Komax System Inc.          http://www.komax.com
4. Mazda Limited Co.          http://mazdalimited.com
5. Dongsuh machinery Co.      http://dongsuhmachinery.co.kr

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Ejector, Eductor

Ejector is a device in which (a) a motive fluid flows from a region of high pressure through a nozzle into a low

pressure-mixing zone, developing a high velocity
(b) the motive fluid mixes with a load fluid entering the mixing zone, and (c) the mixture flows through a diffuser into a region at

a pressure higher than the load-fluid supply pressure.

Advantages:
* Large capacity ejector can be constructed because of simple structure and no moving parts.
* Maintenance free
* Corrosive gas can be treated because of wide range of material construction.
* Low initial cost

 Disadvantages:
* High operating cost
* Noise pollution in case of relieving directly to the atmosphere
* A large amount of waste water
* Narrow operating range

HERE ARE TYPICAL INFORMATION TO VENDORS

1. Item Number
2. Type
3. Quantity
4. Design Condition
* Pressure
* Temperature

7. Operating Condition
1. Motive Fluid
* Flow rate
* Pressure
* Temperature
* Specific Gravity

2. Suction Fluid
* Flow rate
* Pressure
* Temperature
* Specific Gravity

3. Discharge Fluid
* Flow rate
* Pressure
* Temperature
* Specific Gravity

4. Size and Connection
* Motive Fluid (Steam)
* Suction
* Discharge

5. Materials
* Head and diffuser
* Motive Nozzle
* Bolt and Nuts
* Gasket
* Flange

6. NDE
7. Pressure (Hydrotest)
8. Location
* Line no.
> Motive Fluid
> Suction
> Discharge
* P & ID

SOME EJECTOR (EDUCTOR)  VENDORS

1. Dongsuh Machinery Co.    http://www.dongsuhmachinery.co.kr
2. Graham Corporation           http://www.gppltd.u-net.com

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Emergency Shower and Eye Washers

An emergency shower and eye washers serve as a first-aid device when a toxic substance accidentally comes into contact with the plant personnel. 

HERE ARE TYPICAL INFORMATION TO VENDOR

1. Type
2. Connection
3. Fluid
4. Design Condition
* Pressure
* Temperature
5. Operating Conditions
* Pressure
* Temperature
6. Materials
* Body
7. Location
* Equipment No.

SOME EMERGENCY SHOWER AND EYE WASHERS  VENDORS

1. Dooley Trackaberry
2. Able-Yamauchi
3. Nippon Encon Mfg.
4. Yamauchi International

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Insulated Bolts and Gaskets

An insulated bolt and gasket is used to protect the pipeline from corrosion.  When dissimilar flange materials are

used in services with a suitable electrolyte and a conductive bolt and gasket, a galvanic cell may be set-up.  Thus, the flange

with the anodic metal (between the two) gets corroded.  Another use is isolate flange joints just before the pipe goes

underground by preventing the flow of electrostatic charge along the pipelines.  To prevent these situations, insulated bolts and

gaskets are used. 

HERE ARE TYPICAL INFORMATION TO VENDOR

Bolt:
1. Bolt Diameter
2. Bolt Length

Gasket:
1. Line Size
2. Flange Rating

For Each Pair:
1. Location
* Line No.
* Line Class

SOME INSULATED BOLTS AND GASKETS VENDORS

1. Klinger  -
2. Nichias  -
3. Nippon Pillar Packing        http://www.pillar.co.jp
4. Flexitallic  -

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Sight Glass

A sight glass is the very important instrument for flow monitoring.  It is used to enable the user to inspect visually the liquid or gas flowing in the pipeline.  It is available in various ranges, materials and end connections

Kinds of Indicators in Sight Glass Body

1. Conventional type (no indicator)
2. With Flapper
3. With Rotary
4. With Floats
5. With Chain

HERE ARE TYPICAL INFORMATION TO VENDOR

1.
1. Item Number
2. Type
3. Size
4. Quantity
5. Connection
* Screwed
* Socket weld
* Flange
6. Fluid
7. Design Condition/Operating Condition
* Pressure
* Temperature

8. Materials
* Body
* Flange
* Gasket
* Glass
9. Heat Treatment
10. NDE
11. Hydrostatic Test Pressure
12. Location
* Line No.
* Line Class
13. Remarks

SOME SIGHT GLASS  VENDORS

1. Douglas Italia S.p.a        http://www.douglas-chero.com
2. Daido Machines Co. Ltd.        http://www.daido.co.jp
3. Bunkaboeki Kogyo       
4. Spirax Sarco.Ltd.            http://www.spirax-sarco.com.au
5. Tampa Rubber and Gasket    http://tamparubber.com
6. JM Canty Process Technology    http://www.jmcanty.com
7. Samhan Ind Co. Ltd.        http://www.sightglass.co.kr

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Spray Nozzles

A spray nozzle is used for various applications, ideal for parts and other cleaning applications, cooling and drying, moving of materials, water, and oil cut-off, sludge removal, or other similar operations that depends on a controlled blast of compressed air.
The unit can be fitted to standard piping, or flexible hosing.

HERE ARE TYPICAL INFORMATION TO VENDOR

1. Item No.
2. Quantity
3. Type
4. Size
5. Fluid Service
6. Design Condition
a. Temperature
b. Pressure
7. Operating Condition
a. Temperature
b. Pressure
c. Flow rate
d. Density
e. Viscosity
f. Capacity
g. Pressure Drop
8. Material
a. Pipe
b. Flange
c. Elbow
d. Nozzle
e. Reinforced Pipe
9. Hydrostatic Pressure Test
10. Location
a. Line Numbers
b. Line Class
c. Equipment No.
d. P & ID no.

SOME SPRAY NOZZLES  VENDORS
1. Spraying Systems Co., Japan
2. Dema Engineering Co.         http://www.demaengg.com
3. Technical                   http://www.fluidproducts.com

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Static Mixer

A static mixer is a device used as an in-line blender, the mixing element create a definable pattern of splitting, rotating and integrating actions to achieve the desired mix.

HERE ARE TYPICAL INFORMATION TO VENDOR

1. Item No.
2. Size
3. Type
4. Design /Operating Condition
* Pressure
* Temperature
5. Maximum Allowable Pressure Drop at max. Flow
6. Calculated Pressure Drop at max. Flow
7. Calculated Pressure Drop at min. Flow
8. Degree of Mixing Required
9. Process Design Data
* Mixing Data
a) Component
b) Phase
c) Flow
d) Density
e) Viscosity
f) Temperature
g) Solids
10. Material
* Pipe
* Flanges
* Element
11. Line Class
12. Location
* Line No.
* Line Class
13. Remarks

SOME STATIC MIXER VENDORS

1. Noritake                http://www.noritake.co.jp
2. Sumitomo Heavy Industry    http://www.shi.co.jp
3. STATIFLO            http://www.statiflo.com.uk
4. Ross Engineering            http://www.rosseng.com

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Steam Trap and Drain Trap

A steam trap serves as an automatic valve, which removes the hot condensate, a byproduct of the heat transfer between the steam and the fluid to be heated in a steam system.  The hot condensate is returned to the boiler to conserve its available heat.  Likewise, it is also important to remove the condensate from the heat system because if left at the bottom of a system, it reduces the efficiency of the heat transfer and it can cause several types of water hammer and thus, damage the pipe system.  Steam traps also remove air and other non-condensable gases as they reduce the efficiency of the heat transfer.  Other gases like CO2 and O2 have to be kept out of the system as well because they react to form the corrosive carbonic acid.  Steam traps open to release condensate, air and CO2 but close to keep the steam in.

    A drain trap serves as an automatic loss prevention valve.  Water or moisture may be carried with the air being used in machinery or some tools.  Presence of these elements is unwanted because it washes away the lubricating oil within these machines, accelerating wear and tear.  In instrument air systems, water can collect dirt causing sensitive instruments to fail.  In compressed air systems, excess moisture and oil tend to decrease the efficiency of the gaskets and hoses.  Removing water, moisture or oil may be done manually or using a drain trap.  A drain trap opens to discharge fluids and closes to prevent air and gas loss.

HERE ARE TYPICAL INFORMATION TO VENDOR
 (SAME FOR BOTH)

1. Item No.
2. Quantity
3. Type
4. Size & Connection (Flange Rating)
5. Fluid
6. Design Conditions
* Upstream Work Pressure
* Temperature
7. Operating Conditions
* Upstream Work Pressure
* Downstream Work Pressure
* Temperature
* Flow Rate
5. Materials
* Body
* Trim
6. Heat Treatment
7. Accessories
* Strainer
8. Installation
9. Location
* Equipment No.
* Line No.
* Line Class

SOME STEAM TRAP AND DRAIN TRAP VENDORS

1. TLV Co.            http://www.tlv.com
2. Nippon Keystone  - 
3. Spirax Sarco Ltd.        http://www.spirax-sarco.com.au
4. Armstrong         http://www.armintl.com
5. Miyawaki Inc.        http://www.miyawaki.net
6. Velan Engineering

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