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Piping Technical Questionnaire Part 1

1. Write your  answers for definition or describe of following piping related design deliverables or documents listed
  

To determine the following:

a. Equipment Layout
b. Construction & Structure (configuration & elevation)
c. Equipment (vessel) nozzle orientation, platform, lug & ladder (location & configuration)
d. Piping Arrangement (line routing, location of piping component & instrument)
e. Electrical/ Instrument cable layout, location local panel, junction boxer lighting, etc.
f. Location of buried piping & drip funnels.

2 Related Work for Piping Layout

a. Plot Plan Preparation
b. Design Info Preparation
c. Piping Strength Analysis
d. Piping Material Take-off
e. Piping Drawing Preparation

3 Data Gathering & Verification

a. Collect necessary Documents
b. Verify Accuracy

4 Preparation of Basic Piping Layout Plan

a. Piping Conceptual Routing
b. Equipment Layout
c. Civil/Structure Formation
d. Valve & Instrument Assembly
e. Electrical/Instrument Cable Routing
f. Fire Escape Routes/ Maintenance Area

5 Preparation of Breakdown of Piping Layout

a. By Facilities
b. By Section of Facilities
c. By Structure
d. By Unit

6 Determination of Area of Priority

a. Tight Schedule for Design Info. Issuance
b. Some connection with other company (Hook-Up)
c. Plot Plan to Fix Early
d. Complete Set of Documents
e. Having Lines w/ High Temperature: High Pressure (material to be use is high Grade (special) material & Large Size)
f. Piping Material to be Ordered Early

7 Preparation of Piping Layout

7.1 Piping Design Input Data   (Before layout preparation)

a. Plot Plan
b. Process Flow Diagram, Piping & Instrument Diagram & Utility Flow Diagram
c. Line Index
d. Client Standard
e. Piping Material Specification (line classes)
f. Equipment Skeleton Drawing (Pressure vessel except H/E)   
g. Piping General Specifications
h. Standard Drawing (standard pipe support, max. supporting span, & typical detail
i. Existing Job Ref. Vendor Catalog (pump/comp.)
j. Instrument Data Sheet Dwg & Catalog
k. Data Sheet (H/E)
l. Vendor Catalog/ Existing Job Ref.
m. Layout Procedure

7.2 Piping Design Input Data   (During layout preparation)

7.2.1 Supplied from instrument department

a. Cable Routing (main/ pipe rack/sub pipe rack & sleeper)
b. Vendor Drawings
c. Tie-in Dimension List
d. Air Supply Tapping Point
e. Piping/Instrument Split of Work

7.2.2 Supplied from Electrical Department

> Cable Routing (main/ pipe rack/sub pipe rack & sleeper)

7.2.3 Supplied from Fire Fighting Section

a. P & ID
b. General Arrangement
c. Typical Detail (Hydrant; monitor)
d. Vendor Drawings

7.2.4 Supplied from Package Department

a. Package Equipment Vendor Drawing
b. Package P & ID

7.2.5 Supplied from Piping Department

a. Piping Special Component Vendor Drawing
b. LC/LG Arrangement

7.2.6 Supplied from Civil Department

> Site Grading Plan

7.3 Piping Design Output Data   (During layout preparation)

7.3.1 Supply to Equipment Department

a. Equipment Installation Height
b. Nozzle Orientation
c. Platform & Ladder
d. Support Lug
e. LG/LC Arrangement
f. Nozzle Force & Moment

7.3.2 Supply to Civil/ Structural Department

a. Equipment Installation Height
b. Pipe Rack
c. Structure
d. Table Top
e. Sleeper
f. Pump Foundation
g. Pipe Support
h. Drip Funnel Location
i. Operating Platform (Misc.)
j. Pipe Trench
k. Embedded Plate
l. U/G Pressure Piping Layout
m. Spill Wall
n. Pit Information
o. Pit Support Foundation Location

7.3.3 Supply to Instrument Department

a. LG/Visual Direction
b. LC Visual Direction
c. CV Direction

7.3.4 Supply to Furnace (Optional)

a. Platform & Stair or Ladder
b. Pipe Support
c. Burner Orientation

7.3.5 Supply to Package Equipment (Optional)

> Package Unit Orientation

7.3.6 Supply to Rotary

> Rotary Machine Orientation

7.4 Piping Design Output Data   (After layout preparation)

> Final Piping Layout

8 Checking of Piping Layout

> Is a drawing which express complete configuration of unit or plant by showing equipment layout & structure planning.
> Is one of the most important basic design documents for detail design engineering.

2 What is the “Function of Plot Plan?

2.1 Piping Design
2.2 Civil Engineering
2.3 Electrical Engineering
2.4 Instrument Engineering
2.5 Process/ System Engineering
2.6 Scheduling
2.7 Construction
2.8 Client

3 Functions of Plot Plan:

3.1 Piping Design:

> To produce equipment arrangement studies that facilitate the interconnection of above & underground process/ utility piping.
> To estimate piping material quantity

3.2 Civil Engineering:
 
> To develop grading & drainage plan, holding ponds, diked areas, foundation & structural design & material estimate.   

3.3 Electrical Engineering:
 
> To produce area classification drawings, locate switchgear; substation & motor control center; cable route & material estimate.

3.4 Instrument Engineering:

> To locate analyzer houses & cable trays, assist     in the location of main control house & material estimate.

3.5 Process/ System Engineering:

> To facilitate hydraulic design, line sizing &     utility block flow diagram.

3.6 Estimations:

> To estimate the overall cost of the plant.

3.7 Construction:
                 
> To schedule the erection sequence of all plant equipment, rigging studies for large lift, constructability review, marshaling, & lay down areas throughout the entire construction phase.

3.8 Client:
   
> To safety, operator & maintenance reviews & develop as-built record of plant arrangement.

4  “Required Document/ Data” for Plot Planning:

4.1 Space of Unit Area
4.2 Process Flow Diagram (PFD)
4.3 Utility Flow Diagram (UFD)
4.4 Proposal Plot Plan (from ITB Document)
4.5 Skeleton drawing of equipment showing dimension & configuration
4.6 Data Sheet of H/E, Tank, etc.
4.7 Applicable Code & Standard (Local & Int’l)
4.8 Applicable Laws & Regulations
4.9 Basic Engineering Design Data (BEDD)

5 Steps of Preparation of plot Plan:

5.1 Preparation of Preliminary Plot Plan

> Preliminary equipment layout or arrangement
> Preliminary arrangement of structures, building & other facilities

5.2 Study on Preliminary Plot Plan

> Study on safety instances
> Study on pipe rack width
> Study on routing for main piping & cables
> Study on construction & maintainability
> Study on operation accessibility & operability
> Study on underground obstruction

5.3 Completion of Plot Plan

> Determination of dimension between equipment, structures and etc.
> Modification as a result of piping layout

6 Basic Consideration of Plot Planning:

6.1 General

a. Construction & Maintenance
b. Access & Ease Operation
c. Safety & Prevention of the Spread of Fire
d. Economical Design & Future Expansion

6.2 Blocking

The plant site shall be formed by block in consideration of hazard attendant to plant operation.

a. Process Area
b. Storage Area
c. Utilities Area
d. Administrative & Service Area
e. Other Areas such as:

> Loading & unloading area
> Flare & burnt pit area
> Waste water treatment area or effluent treatment area

6.3 Terrain & Weather

a. Terrain

> Contour
> Land Profile
> Area Physical Character   

b. Weather: Climatic condition such as:

> Stormy weather
> Seasons
> Seismic condition

6.4 Prevailing Wind

Some equipment/ Facilities shall be laid/ mounted on the following wind direction:

a. Windward direction
b. Upwind direction

6.5 Classification of Hazard

The plant layout shall be determined in consideration of classified hazardous area:

a. Classification of location for Electrical Installation in Petroleum Refineries API-RP-500A
b. Area Classification

6.6 Maintenance Space

> Sufficient space shall be provided of maintenance of the facilities.

6.7 Future Expansion

> Shall take into consideration for future expansion.

HERE ARE DESIGN INTERFACE AMONG DISCIPLINES

CAEPIPE (pronounced k-pipe), the first pipe stress analysis program on PC (1983), is the preferred tool for modeling and analyzing statically and dynamically the effects of weight, temperature, pressure, earthquake, time varying and harmonic loads, among others, in piping systems of any complexity in energy, process, aerospace, and related industries. CAEPIPE also checks for piping code and guideline compliance (ASME, B31, International codes, API, NEMA) and can import and export data from major plant design systems (AVEVA/CADCentre, CADMATIC, Intergraph and others).

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You can check more CAEPIPE DETAILS HERE
Watch a short video here
Download a FREE full-feature evaluation copy hereShort Video Demo here

AutoPLANT Equipment places equipment, nozzles, ladders, platforms, and walkways in 3D space. It provides numerous equipment, nozzle, and structure placement options, and includes primitives that may be used to construct user equipment assemblies. 

Here are some preview screen captures

 
More details about this software, Click here

PVX - 2007 (formerly SnapCAD.Exchanger) provides an amazing flexibility when designing and rating ASME pressure vessels, TEMA/ASME heat exchangers and interconnecting piping. PVX - 2007 helps you build and optimize designs faster and more efficient than ever before.

More than just a "Calculator"
The unique architecture behind the PVX - 2007 platform ensures that each part of a vessel or exchanger is designed to perfectly match its environment. Real-time ASME code calculations, 3D SOLID modeling and fully customizable reports and drawings speeds up both the design and manufacturing process. Costly problems can be caught and corrected in any stage of the conceptual or final mechanical design.

Thermal Design Import
Existing shell and tube heat exchanger thermal designs can easily be imported from thermal design software programs such as HTRI's Xist, AspenTech's STX and TASC.

Solid Model Export
PVX - 2007 can automatically create 3D SOLID models for use in plant design software or for creating detailed drawings with any major CAD software. PVX's solid models are fully compatible with

• AutoCAD
• Solid Edge
• Solid Works
• Inventor
• AutoPlant
• SmartPlant 3D
• Pro/e
• IntelliCAD
• and any other major CAD program.

DWG Drawings:
The scaled 3D solid models, templates and calculated data created in PVX can be directly incorporated into DWG and other drawing formats.

PVX - 2007 significantly reduces design and drafting time of pressure vessels and shell and tube heat exchangers!

Contact htcsoftware  for a fully functional free trial version!

More details, go to http://www.htcsoftware.com/

If you know PDS, you may know SmartPlant Review

SmartPlant Review is at home in the design center, on the road, in the plant office, and on the plant floor. You can display the entire plant model and associated data at any remote location, totally independent of the office network. SmartPlant Review is a modular, scaleable, flexible visualization environment.

SmartPlant Review is useful for Designer, EPC Project Management, Plant Owners, Construction…

Take a look at some screen shot about this software

 

If you have time any money, you can join the training program with intergraph.com.Here are schedule for next year

SmartPlant Review

Schedule

Register for classes Online, or call 1-800-766-7701.
Outside the U.S., please call your local office.
View the SmartPlant Review Curriculum Path & Training Guidelines.

SmartPlant Review and Modules cost $1,600/Per enrollment  –  $8,000/On-site

SmartPlant Review  cost $800/Per enrollment  –  $4,000/On-site
You can check detail here http://www.intergraph.com/training/united_states/spr/default.asp