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November 14, 2007

Piping Material Specification Terms

The following article lists some simple, informative tips that will help you have a better experience with Piping Material Specification Terms.

Compact Gate Valve

Compact gate valves are used for economic reasons. They are cheaper and weighs lesser. Lesser weight in a piping system means fewer supports and therefore, savings. It is used for small size gate valves up to 1-½” although the standards supports its use up to 2”. This is because most projects have socketwelds only up to 1- ½” NPS. The reference for these valves is API 602.

Full Port(Bore) vs. Reduced Port (Bore) vs. Standard Port(Bore)

The full port valve has an inlet and an outlet size equal to the ball opening size. In contrast, a reduced port has a bigger inlet tapering towards the smaller ball opening. The outlet tapers toward a bigger exit. Standard port is actually another name for reduced port.

Reducers

Reducers may either be concentric or eccentric. However, for small reducers, most often than not, they are concentric because they are made of forged material like A105. With Caltex specifications, small reducers are not distinguished (as to whether they are concentric or eccentric), which can be confusing.

 

Piston Lift

This type of check valve uses the piston in the form of a cylinder, with its lower end shaped to form a seating face. The cylindrical part fits into the shell. The piston must be long enough to ensure that it is well guided over the distance of its travel. Likewise, piston-type check valves shall have an integral or separate guide of sufficient length to ensure effective guidance over the full length of the piston travel.

Tanged Insert

A type of gasket used as a substitute for asbestos.

 

SC, BC

Check valves do not have bonnets, instead covers are used. SC stands for Screwed Cover while BC means Bolted Cover. Screwed Cover is usually used for low pressure service, instrument air and water. Bolted Covers can be used for higher pressure service.

Bonnet

Bonnet is a valve body closure component that contains an opening for the stem. Attachment of bonnet to the body shall be either of the following types:

Bolted bonnet (BB) - A valve construction in which the bonnet is bolted in the body. A mating flange between the body and bonnet shall be installed. This flange shall be of a suitable shape to provide adequate strength. The joint between the body and bonnet shall be of a type that confines the gasket.

Screwed bonnet (SB) - A valve construction in which the body and the bonnet are attached using by a threaded end. There are two types namely:

Threaded-in bonnet - a bonnet that is threaded into the body.

Threaded-over bonnet - a bonnet into which the body is threaded.

Screwed bonnet is mainly used for instrument air, potable water lines and very low pressure service such as CL125 and CL150. Some projects require seal welding for this type of valve construction.

Union bonnet (UB) - A valve bonnet that is fastened to the valve body by means of a union nut. Union bonnet valve construction may be used for very low pressure service.

Welded bonnet (WB) - A valve construction wherein the bonnet is welded to the body. This type of bonnet is rarely used but is applicable for very toxic fluid service (Type M). Maintenance or replacement of the unit is difficult for the welding is uneasy to remove.

Pressure seal bonnet (PSB) - A bonnet closure assembly in which internal fluid pressure force on the bonnet increases the compressive loading on the sealing gasket. This type of assembly is very expensive and usually used for very high pressure services (over 900 psi).

Gland
A part of a valve that provides compression on the packing to prevent leakage.

OS&Y (Outside Screw and Yoke)

A valve design where in the packing is between the stem threads and the valve body. Yoke is a part of a valve assembly used to position the stem nut to mount the valve actuator.

ISS (Inside Screw and Stem)

This assembly is of two types namely:

Inside screw non-rising stem - A type of gate valve design where in the disc rises on the threaded part of the stem instead of the stem rising through the bonnet. The stem does not rise or descend as the stem is turned.

Inside screw rising stem - A type of gate valve or globe valve design where in the stem has both rotary and axial motions and rises as the stem is turned. The stem threads are between the stem packing and closure member.

Stem - a valve component to which motion is impaired outside the valve assembly to move the closure member inside the valve.

Seats

There are two seats in a valve: the disc seat and the body seat. The disc seat is softer and removable. The body seat is usually harder than the disc. All disc seats can be removed unlike body seats.

There's a lot to understand about Piping Material Specification Terms. We were able to provide you with some of the facts above, but there is still plenty more to write about in subsequent articles.

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November 15, 2007

piping tips

This is where we try to bring you tips and help for all piping designers and drafters.

Keep coming back to see more piping tips as they are added, or suggest a tip for particular area of piping expertise, be it pharmaceutical, chemical, oil & gas or biotech. If there is anything you would like to submit, send it in and we'll put it up.

Thoughts on Job Descriptions - Some thoughts Job descriptions within the piping profession, with kind thanks to James O. Pennock, Piper and regular contributer to pipingdesigners.com.

Puddle flanges - a brief guide to puddle flanges.

High purity Terms and definitions - ASME/BPE-1997, GR-10 TERMS AND DEFINITIONS

Thinking outside the box - By James O. Pennock, Piper, Consultant (Retired), Bayonet Point, Florida USA Courtesy of HYDROCARBON PROCESSING.

PFD's - A brief introduction to Process Flow Diagrams.

P&ID's - A Brief introduction to Piping & Instrumentation Diagrams.

Dead Legs - A Short paper on pharmaceutical pipe and dead legs.

Checking Drawings - Tips to reduce what a checker would find to almost nothing.

Source: http://www.pipingdesigners.com/Tips.htm

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tools of the trade

 AutoCAD Blocks 

To download, simply click, save to your hard drive and unzip.


Calculation

conversion calculator - Conversion Calculator fom http://www.engnetglobal.com .. download, then hit open to install it on your pc

convert - convert liters to pints, inches to light years etc, download and unzip

Code

Codes & Standards - New pages packed with piping codes & standards … a library at your fingertips

Equipments

Tank volume and weight calculations - tank volume and weights …. no surprise there, excel format

Fittings

asme fittings - pdf document fittings guide for asme bpe fittings. supplied by ROR

biotech asme bpe fittings - STERiBORE & STERiLEX 10 Tubes, Dimensions & Chemical Composition, courtesy of Global Stainless Ltd

dockweiler SS fittings - dockweiler SS fittings tables in excel

fittings 1 - pdf format fittings guide

fittings 2 - pdf format fittings guide

FRP fittings - Fibre Reinforced Pipe fittings tables in excel

Pipe and vessel data - all the piping info you need, without lugging the folders around, download and unzip

Flanges

Flange Data - Flange catalogue from containing useful flange data. with the kind permission of Texas Flange. (www.texasflange.com)

Flange and valve pressure Vs Temperature Ratings - A Microsoft Excel Worksheet of the pressure temperature limits of various Piping Flanges and Valves. Kindly given by Dennis Kirk Engineering

Flange info - A link to a page about flanges, quite a good overview to explain what they are to the layman.

General
Agency Database - Find an agent in your country

contract - standard contract for services

glossary - A - Z of piping abbreviations at your fingertips

Piping

Lined Pipe - pdf format line pipe info

overview of process piping - overview of process piping systems. pdf document from http://www.asme.org

pipe chart - info on pipe weights, wall thickness etc

pipe spacing chart - 150#, 300#, 600# up to 24" - Thanks to Mark (pdf format)

pipe spacing chart (welded) - what it says

pipe spacing chart (150# flanged) - same as, except flanged

Pipe Spans - Excel file with pipe spans, full, empty, insulated and differing schedules.

U.S. Army piping manual - PDF File, it's exactly what it says it is.

Valve

Learn about Valves - Links to a great site to learn about Gate, Globe and Check valves.

Source: http://www.pipingdesigners.com/Tools.htm

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November 17, 2007

Chemical Engineering Software

Pressure Drop via the Karman Method
Mr. Daan Le Roux of SASOL shares his spreadsheet based on the Karman pressure drop method as featured in the June 2006 edition of CEP Magazine.
 
Chemical Plant Cost Estimation
Ever wonder what really goes into estimating the cost of a world scale chemical production facility?  Here is a sample of such a spreadsheet used for a project in India.  Build your own from this sample which includes virtually all of the economics that need to be considered.
 
2005 MS Excel Spreadsheet Competition
These are some of the best entries received during the 2005 spreadsheet competition:

Steam Tracing (Winner)
Vapor Pressure from Antoine Coefficients
Column Diameter and HETP Calculation
Packed Column Scrubber Design
Reactor Particle Size and Velocity Calculation
Condensate Line Sizing

 
Two Phase Flow in Pipes
Download this easy to use spreadsheet to estimate pressure losses in pipes with two-phase flow.
 
Various Chemical Engineering Calculation Spreadsheets
Zip file with Excel spreadsheets including calculations such as: unsteady state heat transfer, horizontal vessel calibration data, catenary equations, compressible flow calculations, cone and circle geometry, control valve sizing, dewpoints of acidic gases, duct calculations, orifice sizing, packed scrubber design, flat plate deflections, pump performances, and rectangular weir flow.  These spreadsheet provided by Mr. Neil Stone of Esco Engineering.
 
Filtration Spreadsheets from Dr. Richard Holdich
Calculations include specific surface area, compressible cake at constant pressure, compressible cake at constant flow, power law equation, pressure leaf clarification costing, and rotary vacuum filtration.  Complete with documentation.   Files are in Excel format, download as a zip file.
 
Vessel Pressure via the SRK Equation of State
Use this Excel spreadsheet to find the pressure inside a vessel via the SRK equation of state (EOS).  Brought to you by the Direction of Software Corner, Somak Mukherjee
 
Fired Furnace Excess Air Calculation
Calculate the excess air volume required for a hydrocarbon furnace with the Orsat analysis.  Excel spreadsheet provided by the Direction of Software Corner, Somak Mukherjee
 
Financial Calculation Spreadsheet
You know what a chore it is to optimize a chemical process and get to the bottom line.  Then you make some changes and have to do it all over again.  Here a great spreadsheet that should ease you pain substantially!
 
Water Properties Program
Download this small helper program so that you have the properties of water at your fingertips.  The link above is a direct link to the executable file.  This program was graciously donated the Resource Page by Pablo Coronel at pcorone@unity.ncsu.edu
 
Physical Properties DataBank AddIn for Excel
This Excel AddIn contains a moderate databank of chemicals and a nice array of physical properties.  It also contains Excel functions that can be pasted into worksheets (be sure you have one open first).  You'll find the AddIn under the Tools menu.
 
Units Conversions
These handy little programs are just about everywhere.  There a good and bad side to this one.  The bad side is that is runs in DOS, the good side is that it shows many different conversions at once.
 
The Reactor Lab
A fantastic program designed to help students gain a better understanding of reactor simulations…and best of all….it's free!
 
Insulation Calculation Programs
Two programs included to help you with insulation calculations.  The "Economic Thickness Calculator" will recommend the appropriate insulation thickness based on energy savings.  The "Insulated Pipe Temperature Prediction Spreadsheet" will help you predict the temperature inside a pipe and linear heat loss.
 
Vapor Pressure of Binary Liquid Mixtures
Use this spreadsheet to find the vapor pressure of binary liquid mixtures.   Based on fugacity corrected values from Antoines Law, this spreadsheet give accurate results with minimal inputs.
 
Physical Property Data Spreadsheet
This spreadsheet for Excel 97 contains data such as boiling and freezing points, critical data, density, vapor and liquid heat capacities, liquid viscosity, vapor pressures, and more for 468 chemicals.
 
Cooling Tower Calculator
This handy little DOS program will calculate the tower characteristic or cold water temperature for a given cooling tower with just a few inputs.  (See Cooling Tower article here at the "Resource Page")
 
Pipe Size Optimization for Carbon and Stainless Steel Pipes
This simple spreadsheet will calculate the most economical pipe diameter for a system based on flowrate, fluid density, and fluid viscosity.  The sheet is to be used for turbulent flow in carbon or stainless steel pipes.  It is designed to run on Excel 97 or higher and utilizes the Solver function so it must be installed as well.
 
Validating Binary VLE Data
Check the thermodynamic consistency of your binary VLE data with this easy to follow analysis.  Complete with spreadsheet to save you time!
 
Costing Distillation Columns
Enter some basic data and this EXCEL ADD-IN will do the rest.  Check out the specifications of the program.

Source:http://www.cheresources.com/software.shtml

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November 16, 2007

Double Pipe Heat Exchanger Design (DHex) 1.0

DHex is a software tool that is made to demonstrate the chemical design calculations of Double pipe (hairpin) Heat Exchangers.The software will do all the thermal calculations involved in the design and will generate a summary of all results, List of main functions:
+Step by step calculation
+Support S.I Units and English (U.S) Units of mesurement.
+User database functions to allow user to add/delete components and load to hot/cold side (Empty database!).
+Ability to import properties to Hot/Cold sides from Microsoft Excel.
+Ability to calculate unknown Cold or Hot side temperatures.
+Perform thermal analysis for bare tube double pipe (hairpin) heat exchangers.+Perform thermal analysis for finned tube double pipe (hairpin) heat exchangers.
+Choose from Counter Current or Co-Current Flow arrangement.
+Choose from Series arrangement or Series-Parallel arrangement.
+The software will also tell you the location of Hot/Cold fluids within the heat exchanger (Inner Pipe or Outer Pipe).
+Select from different correlations to calculate Cold/Hot side heat transfer coefficient. Also the ability to adjust Nusselt number if you do have a different correlation.
+Calculate the Area, Flow area, Length, Log Mean Temperature Differance, Number of Hairpins,Unknown Flow rate.
+Calculate the scale resistance (dirt factor), Equivalent Diameter.
+Calculate Pipe/Annulus side Reynolds, Nusselt numbers & Prandtl Numbers
+Duty Calculation, Clean and Design Overall heat transfer coefficient calculations.
+Pipe/Annulus velocities and Mass velocity calculations
+Number of Transfer Units and Thermal Capacity ratio calculation +Clean and Fouled Fin Efficiency calculations for finned tube heat exchanger.
+Pressure drop calculations & Entrance and Exit losses.
+Export Results summary to Microsoft Excel
+Save/Load results. Generate/Print a summary of results. For more information visit http://www.webbusterz.com or http://www.webbusterz.net

Product homepage: http://www.webbusterz.com
Download Demo:  href="http://www.freedownloadmanager.org/downloads/Double_Pipe_Heat_Exchanger_Design_%28DHex%29_41317_p/free.htm">www.webbusterz.com

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Shell and Tube Heat Exchanger Design 1.5.0

1) Step by step design and rating calculations
2) Estimate the Physical properties of more than 1450 components; the database has the ability to estimate Thermal Conductivity, Density, Heat Capacity and Viscosity. The database also included critical properties, boiling and melting points.
3) Estimate mixture properties. (ALL ESTIMATION METHODS CURRENTLY SUPPORT LIQUIDS ONLY)
4) Integrated customised database functions to allow user to add/delete components.
5) Fixed tube sheet counts and general tube sizes tables
6) Ability to import properties to Shell/Tube sides form Microsoft Excel
7) Export Results summary to Microsoft Excel
8) Ability to calculate unknown shell or tube side temperatures by iteration method (solving by trial and error) - also calculate unknown exit temperatures in rating mode.
9) Also can select from different correlations to calculate shell or tube heat transfer coefficient
10) Calculate the scale resistance (dirt factor)
11) Shell/Tube side Reynolds & Nusselt numbers
12) Baffle number and spacing
13) Recommended minimum shell thickness, minimum recommended number & diameter of rods.
14) Calculate Shell/Nozzle/Channel/Head/Tubesheet Thickness.
15) Support S.I Units and English (U.S) Units of mesurement.
16) Duty Calculation
17) Overall heat transfer coefficient for both Clean and Fouled conditions
18) Shell/Tube velocities.
19) Number of transfer units, Effectiveness, Thermal capacity ratio
20) Pumping power / Inlet and Exit Nozzles pressure losses / Scale resistance Calculators
21) Save/Load results.
22) Generate/Print a summary of results.

Product homepage: http://www.webbusterz.com

Download Demo:  www.webbusterz.com

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November 19, 2007

SmartPlant Review

If you know PDS, you may know SmartPlant Review

SmartPlant Review is at home in the design center, on the road, in the plant office, and on the plant floor. You can display the entire plant model and associated data at any remote location, totally independent of the office network. SmartPlant Review is a modular, scaleable, flexible visualization environment.

SmartPlant Review is useful for Designer, EPC Project Management, Plant Owners, Construction…

Take a look at some screen shot about this software


 

If you have time any money, you can join the training program with intergraph.com.Here are schedule for next year

SmartPlant Review

Schedule

Register for classes Online, or call 1-800-766-7701.
Outside the U.S., please call your local office.
View the SmartPlant Review Curriculum Path & Training Guidelines.

Number Title Duration Location Starting
TVIS2245 SmartPlant Review 2 Days Huntsville (PP&M) 03/03/2008
TVIS2250 SmartPlant Review and Modules 4 Days Huntsville (PP&M) 03/03/2008

 

SmartPlant Review and Modules cost $1,600/Per enrollment  –  $8,000/On-site

SmartPlant Review  cost $800/Per enrollment  –  $4,000/On-site
You can check detail here http://www.intergraph.com/training/united_states/spr/default.asp

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December 13, 2007

Smart Plant Review Tips Part1


I.      Layout

 

 

Here is typical layout. 

 

 

 

You can display or hidden any window  by right click at toolbar then select menu you want or using short cut key

 

    II.      Change background color

 

View->Setting->Edit then select color you like.Click OK to finish

 

   III.      Zooming in, zoom out on an item.

  1. You can use zoom in and zoom out  menu at toolbar

 

  1. In Lateral Mode
     

 

If you slide the “perspective angle” down,  the view cone angle will increase

 

 

  1. In Encircle Mode

 

If you slide the “encircle radius” down,  radius will increase

 

  1. Other ways

 

-Moving the eye-point closer to the object. Drag the View Cone on the Plan View

- Other ways, on the Main View Window, move forward by dragging mouse –up while holding down the left mouse button.
You need to active forward/back/left/right icon