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November 13, 2007

AutoPIPE Software


AutoPIPE is the choice of Fluor #1 EPC in the world and more than 90% of the all Japanese engineering companies. AutoPIPE available since 1986 in 55 countries, with 29 international piping codes, 21 spring manufacturers and full-featured set of static, dynamic and special analysis features makes AutoPIPE a leader in small to high-end pipe stress analysis projects.

ADLPipe, the first commercially available pipe stress program in 1967 and preferred comprehensive nuclear solution worldwide. Backed by a successful track record of NRC Quality Assurance Audits.

New nuclear product AutoPIPE Nuclear Powered by ADLPipe to be available in Q3/2007, will combine the productive graphical 'CAD like' interface of AutoPIPE for modeling and graphical review of results with the comprehensive nuclear analysis capability of ADLPipe.

AutoPIPE - the fastest, most productive pipe stress graphical interface with comprehensive features for all industries.

  • 3D OpenGL rendering & smart component graphics for realistic animation and visualization…..

 

 

 
Excel-Like spreadsheets for Input and Result Data

  • Synchronized in 'Real-time' with Plot…..
   
STAAD Integration
REI and Bentley's has a global presence in the plant market with industry recognized products like STAAD.Pro, AutoPLANT and PLANTSPACE, our goal is to continue to improve the current design workflow by integrating our structural analysis and pipe stress programs. ….
   
Combined Structure + Piping Stiffness
No longer under or over-estimate pipe support loads. ….
   
Quality Assurance
The highest software quality with internationally certified Nuclear Quality Assurance to ASME NQA-1, ISO 9001, ASME N45.2 & 10CFR50 app B standards. ANSYS and AutoPIPE are the two quality approved analysis software programs by NUPIC for USA Nuclear Plant Utilities.
   
CAD Integration with AutoPIPE:
(Coming end of 2006 & 2007)

  • Bi-Directional CAD to Stress ecXML Data Exchange
  • Differencing between CAD & Stress Models
  • Early automatic and manual clash detection in Bentley Navigator
  • …….
   

Automatic Stress Isometric:

  • Fully Dimensioned
  • ISOGEN Engine
  • Piping, Flange & Valve Data
  • CAD Support Tags

For:

  • CAD Designers
  • Vessel Engineers
  • Structural Engineers
  • Piping consultants
 
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Temperature Conditions for Piping Stress Analysis Consideration

Before you start piping stress calculation, you have to refer to line index ( or called the line classification lists or process line lists) to check design temperature and an operating temperature for line to be checked.Stress analysis shall be carried out on the basis of the design temperature.

Secondly, you have to know requirements base on your project specification such as

Minimum Ambient Temperature. ( TAMIN )

Maximum Ambient Temperature. ( TAMAX )

Maximum Solar Radiation Temperature. ( TS )

Site Installation Temperature. (TAs )

 

We will use value below in our piping stress analysis tutorials:

 

TAMIN = 16°C ( For Stress Range Purpose, in case hot lines)

TAMAX = 36°C ( For Stress Range Purpose , incase cold lines )

TS = 70°C

TAs = 21°C

Line design temperature shall be taken from process line lists ( or line index).

 

In case plus design temperatures <70°C , 70°C will be taken as design temperature

 

Example 1:

 

Line design temperature as per line index is 65°C so we will take 70°C as design temperature for stress calculation

TAMIN = 16°C ( For Stress Range Purpose )

TAs = 21°C

 

Example 2:

Line design temperature as per line index is -250°C so we will take -250°C as design temperature for stress calculation

TAMAX = 36°C ( For Stress Range Purpose with )

TAs = 21°C

 

Noted:

TAMIN= 16°C in example 1 ( for hot line) and TAMAX = 36°C in example 2 ( for cold line)
You have to find Minimum Ambient Temperature, Maximum Ambient Temperature, Maximum Solar Radiation Temperature, Site Installation Temperature in your project specifications

 

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November 14, 2007

Piping Material Specification Terms

The following article lists some simple, informative tips that will help you have a better experience with Piping Material Specification Terms.

Compact Gate Valve

Compact gate valves are used for economic reasons. They are cheaper and weighs lesser. Lesser weight in a piping system means fewer supports and therefore, savings. It is used for small size gate valves up to 1-½” although the standards supports its use up to 2”. This is because most projects have socketwelds only up to 1- ½” NPS. The reference for these valves is API 602.

Full Port(Bore) vs. Reduced Port (Bore) vs. Standard Port(Bore)

The full port valve has an inlet and an outlet size equal to the ball opening size. In contrast, a reduced port has a bigger inlet tapering towards the smaller ball opening. The outlet tapers toward a bigger exit. Standard port is actually another name for reduced port.

Reducers

Reducers may either be concentric or eccentric. However, for small reducers, most often than not, they are concentric because they are made of forged material like A105. With Caltex specifications, small reducers are not distinguished (as to whether they are concentric or eccentric), which can be confusing.

 

Piston Lift

This type of check valve uses the piston in the form of a cylinder, with its lower end shaped to form a seating face. The cylindrical part fits into the shell. The piston must be long enough to ensure that it is well guided over the distance of its travel. Likewise, piston-type check valves shall have an integral or separate guide of sufficient length to ensure effective guidance over the full length of the piston travel.

Tanged Insert

A type of gasket used as a substitute for asbestos.

 

SC, BC

Check valves do not have bonnets, instead covers are used. SC stands for Screwed Cover while BC means Bolted Cover. Screwed Cover is usually used for low pressure service, instrument air and water. Bolted Covers can be used for higher pressure service.

Bonnet

Bonnet is a valve body closure component that contains an opening for the stem. Attachment of bonnet to the body shall be either of the following types:

Bolted bonnet (BB) - A valve construction in which the bonnet is bolted in the body. A mating flange between the body and bonnet shall be installed. This flange shall be of a suitable shape to provide adequate strength. The joint between the body and bonnet shall be of a type that confines the gasket.

Screwed bonnet (SB) - A valve construction in which the body and the bonnet are attached using by a threaded end. There are two types namely:

Threaded-in bonnet - a bonnet that is threaded into the body.

Threaded-over bonnet - a bonnet into which the body is threaded.

Screwed bonnet is mainly used for instrument air, potable water lines and very low pressure service such as CL125 and CL150. Some projects require seal welding for this type of valve construction.

Union bonnet (UB) - A valve bonnet that is fastened to the valve body by means of a union nut. Union bonnet valve construction may be used for very low pressure service.

Welded bonnet (WB) - A valve construction wherein the bonnet is welded to the body. This type of bonnet is rarely used but is applicable for very toxic fluid service (Type M). Maintenance or replacement of the unit is difficult for the welding is uneasy to remove.

Pressure seal bonnet (PSB) - A bonnet closure assembly in which internal fluid pressure force on the bonnet increases the compressive loading on the sealing gasket. This type of assembly is very expensive and usually used for very high pressure services (over 900 psi).

Gland
A part of a valve that provides compression on the packing to prevent leakage.

OS&Y (Outside Screw and Yoke)

A valve design where in the packing is between the stem threads and the valve body. Yoke is a part of a valve assembly used to position the stem nut to mount the valve actuator.

ISS (Inside Screw and Stem)

This assembly is of two types namely:

Inside screw non-rising stem - A type of gate valve design where in the disc rises on the threaded part of the stem instead of the stem rising through the bonnet. The stem does not rise or descend as the stem is turned.

Inside screw rising stem - A type of gate valve or globe valve design where in the stem has both rotary and axial motions and rises as the stem is turned. The stem threads are between the stem packing and closure member.

Stem - a valve component to which motion is impaired outside the valve assembly to move the closure member inside the valve.

Seats

There are two seats in a valve: the disc seat and the body seat. The disc seat is softer and removable. The body seat is usually harder than the disc. All disc seats can be removed unlike body seats.

There's a lot to understand about Piping Material Specification Terms. We were able to provide you with some of the facts above, but there is still plenty more to write about in subsequent articles.

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November 16, 2007

Piping Technical Questionnaire Part 1

Piping Technical Questionnaire Part 1

1. Write your  answers for definition or describe of following piping related design deliverables or documents listed
  

1.1   Key Plan

1.2   Plot Plan

1.3   Piping Arrangement or Layout

1.4   Piping Plan Drawing
 
1.5   Piping Isometric Drawing

1.6   Piping Information

1.7   Pipe Rack

1.8   Pipe Sleeper

1.9   Tie-in List

1.10 BM (Bill of Material)

1.11 BQ (Bill of Quantities)

1.12 Material Take-Off

1.13 Requisition

1.14 Piping Material Specification

1.15 Piping Bulk Materials

1.16 Piping General Specification

1.17 PFD (Process Flow Diagram)

1.18 P&ID (Piping and Instrument Diagram)

1.19 UFD (Utility Flow Diagram)

1.20 Model Review

1.21 Equipment Engineering (Equipment Skeleton)
    
1.22 Vendor Drawing

1.23 Data Sheet

1.24 Instrument Data Sheet

1.25 Engineering Schedule

1.26 General Project Schedule

1.27 Scope of Project

1.28 Job Code
      

1.29 Standard Drawing

1.30 Standard Support Drawing

1.31 Special Support Drawing

1.32 Steam Trace Drawing

1.33 Client Specificatione.

1.34 Client Standard Drawing

1.35 Client Existing Drawing

1.36 Demolition Drawing

1.37 Conceptual Layout

1.38 Clarification List

1.39 Deviation List

1.40 Document Master List

1.41 Information List

1.42 Line Index

1.43 Line Numbers

1.44 Line Class

1.45 Installation Level

1.46 NPIC (Notification of P&ID Change)

1.47 NPPC (Notification of Plot Plan Change)

1.48 NPMC (Notification of Piping Material Change)

1.49 Basic Design Data

1.50 Basic Engineering Design Data

1.51 Design Basis

1.52 Detail Engineering Design Data
   
1.53 Design Pressure

1.54 Design Temperature

1.55 Dimension Table

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November 17, 2007

CADPIPE

AEC Design Group develops and distributes AutoCAD-based software products for the Process Piping, Commercial Piping, HVAC, and steel construction industries. Our clients are involved in petrochemical, commercial, pulp & paper, utility, marine, biotechnology, pharmaceutical, food & beverage, and the semiconductor markets.

AEC Design Group has just released CADPIPE Version 8.2 (AutoCAD 2008 Compatible).

Download a FREE trial today. All CADPIPE Demo Software is a 100% full working version of our product–yours to use for 25 days. Try out any or all of the CADPIPE products and see how their features can increase and streamline your workflow.

 

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AutoPLANT Piping

AutoPLANT Piping architecture takes advantage of the latest AutoCAD technology to produce intelligent, three-dimensional production models under demanding deadline constraints.

Component and drawing controlled data is dynamically linked to an external project database. The database information can be used to generate reports, or to globally manipulate and revise the descriptive component data.

AutoPLANT Piping supports the creation of orthographic drawings (plans, elevations and sections), using paper space view ports and exporting 3D model data to produce finished drawings. The Import/Export feature supports output to a piping component format (PCF) for input to Alias Limited’s ISOGEN software for the automatic generation of ISOGEN isometrics. Drawing Flattener produces flat, two-dimensional drawings including elevations, plans and sections from the 3D model. Suitable for fast edits on construction drawings.

Here are some gallery about this software

Click for larger image

Norsk Energi
Hoff District Heating Central

Click for larger image

CHEMOPRAG, s.r.o.
SUGARMILL VRDY-BIOETHENOL

Click for larger image

Biuro Projektow NAFTA-GAZ
THE GAS WELL ARRANGEMENT: DEG & TEG REGENERATION BLOCK AND PUMP STATION

Click for larger image

Norsk Energi
Hoff District Heating Central

Click for larger image

Biuro Projektow NAFTA-GAZ
THE GAS WELL ARRANGEMENT: DEG & TEG REGENERATION BLOCK AND PUMP STATION

 
Source bentley-autoplant piping

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Chemical Engineering Software

Pressure Drop via the Karman Method
Mr. Daan Le Roux of SASOL shares his spreadsheet based on the Karman pressure drop method as featured in the June 2006 edition of CEP Magazine.
 
Chemical Plant Cost Estimation
Ever wonder what really goes into estimating the cost of a world scale chemical production facility?  Here is a sample of such a spreadsheet used for a project in India.  Build your own from this sample which includes virtually all of the economics that need to be considered.
 
2005 MS Excel Spreadsheet Competition
These are some of the best entries received during the 2005 spreadsheet competition:

Steam Tracing (Winner)
Vapor Pressure from Antoine Coefficients
Column Diameter and HETP Calculation
Packed Column Scrubber Design
Reactor Particle Size and Velocity Calculation
Condensate Line Sizing

 
Two Phase Flow in Pipes
Download this easy to use spreadsheet to estimate pressure losses in pipes with two-phase flow.
 
Various Chemical Engineering Calculation Spreadsheets
Zip file with Excel spreadsheets including calculations such as: unsteady state heat transfer, horizontal vessel calibration data, catenary equations, compressible flow calculations, cone and circle geometry, control valve sizing, dewpoints of acidic gases, duct calculations, orifice sizing, packed scrubber design, flat plate deflections, pump performances, and rectangular weir flow.  These spreadsheet provided by Mr. Neil Stone of Esco Engineering.
 
Filtration Spreadsheets from Dr. Richard Holdich
Calculations include specific surface area, compressible cake at constant pressure, compressible cake at constant flow, power law equation, pressure leaf clarification costing, and rotary vacuum filtration.  Complete with documentation.   Files are in Excel format, download as a zip file.
 
Vessel Pressure via the SRK Equation of State
Use this Excel spreadsheet to find the pressure inside a vessel via the SRK equation of state (EOS).  Brought to you by the Direction of Software Corner, Somak Mukherjee
 
Fired Furnace Excess Air Calculation
Calculate the excess air volume required for a hydrocarbon furnace with the Orsat analysis.  Excel spreadsheet provided by the Direction of Software Corner, Somak Mukherjee
 
Financial Calculation Spreadsheet
You know what a chore it is to optimize a chemical process and get to the bottom line.  Then you make some changes and have to do it all over again.  Here a great spreadsheet that should ease you pain substantially!
 
Water Properties Program
Download this small helper program so that you have the properties of water at your fingertips.  The link above is a direct link to the executable file.  This program was graciously donated the Resource Page by Pablo Coronel at pcorone@unity.ncsu.edu
 
Physical Properties DataBank AddIn for Excel
This Excel AddIn contains a moderate databank of chemicals and a nice array of physical properties.  It also contains Excel functions that can be pasted into worksheets (be sure you have one open first).  You'll find the AddIn under the Tools menu.
 
Units Conversions
These handy little programs are just about everywhere.  There a good and bad side to this one.  The bad side is that is runs in DOS, the good side is that it shows many different conversions at once.
 
The Reactor Lab
A fantastic program designed to help students gain a better understanding of reactor simulations…and best of all….it's free!
 
Insulation Calculation Programs
Two programs included to help you with insulation calculations.  The "Economic Thickness Calculator" will recommend the appropriate insulation thickness based on energy savings.  The "Insulated Pipe Temperature Prediction Spreadsheet" will help you predict the temperature inside a pipe and linear heat loss.
 
Vapor Pressure of Binary Liquid Mixtures
Use this spreadsheet to find the vapor pressure of binary liquid mixtures.   Based on fugacity corrected values from Antoines Law, this spreadsheet give accurate results with minimal inputs.
 
Physical Property Data Spreadsheet
This spreadsheet for Excel 97 contains data such as boiling and freezing points, critical data, density, vapor and liquid heat capacities, liquid viscosity, vapor pressures, and more for 468 chemicals.
 
Cooling Tower Calculator
This handy little DOS program will calculate the tower characteristic or cold water temperature for a given cooling tower with just a few inputs.  (See Cooling Tower article here at the "Resource Page")
 
Pipe Size Optimization for Carbon and Stainless Steel Pipes
This simple spreadsheet will calculate the most economical pipe diameter for a system based on flowrate, fluid density, and fluid viscosity.  The sheet is to be used for turbulent flow in carbon or stainless steel pipes.  It is designed to run on Excel 97 or higher and utilizes the Solver function so it must be installed as well.
 
Validating Binary VLE Data
Check the thermodynamic consistency of your binary VLE data with this easy to follow analysis.  Complete with spreadsheet to save you time!
 
Costing Distillation Columns
Enter some basic data and this EXCEL ADD-IN will do the rest.  Check out the specifications of the program.

Source:http://www.cheresources.com/software.shtml

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November 15, 2007

Utility Software

CoolPack CoolPack is a collection of simulation programs related to refrigeration. It consists of "Refrigeration Utilities", "EESCoolTools", and a transient element called "Dynamic".
Created by Univ. of Denmark
WSProps WSProps is an excellent free program to calculate the properties of water and steam for temperature ranging from 273.16°K to 1273° and pressures up to 10000 bar. WSProps can be used in routine thermodynamic calculations as well as steam turbine design and simulation.
Created by Open Source
Flange Design ASME Code, Section VIII, Div. 1, Appendix \"Y\" Flange Design Program. Flat Faced Flanges With Metal-To-Metal Contact Outside the Bolt Circle.

Programmed in a template form, for class 1 and category 1, Appendix \"Y\" flange assembly.
The program runs in MathCad 2000 or later.
All the flange factors (i.e. F, V, FL, VL, f, T, U, Y & Z) are calculated internally.
Created by William Rowell
Screen Shot

Engineering Power Tools A program that does calculations for all those commonly stumbled upon mechanical and electrical components, material properties, structural data, bending stresses and all.It is a shareware and can be used for a period of 30 days after which it is required to be registered. The "Save" function is crippled. @1MB
Created by Engineering Power Tools
Energy Conversion A demo for Energy converting systems, also for Power and Propulsion systems. However the demo version is crippled to allow only the following options to be functional. Under Thermodynamic properties only Enthalpy and pressure are functional From the Power cycles only the Brayton cycle is active. Power cycle components, only combustion by Oil/Coal. From compressible flow only Normal Shock and Thrust. @3.5MB
Created by EngWare
Archon 20 demo mechanical engineering programs . Can be used for rountine calculations of bending/buckling loads, thread loads, plates etc. They are Windows based and have a lot of useful features active, a few utilities though may be crippled.
Created by Archon Engineering
Convert An exhaustive Units Conversion freeware for 22 different technical quantities such as power, pressure, speed, torque, force, area, energy, distance etc.
Created by Josh Madison
FLUIDTOOLS Tools for imcompressible liquid and compressible gas flow. The demo is restricted to solve for a max diameter of 1.5inch.
Created by Phelps Software
Turbine Steam-Consumption Calculator This free program will calculate the steam consumption for a turbine of known power and efficiency. The required data are the inlet steam pressure and temperature, and the exhaust pressure. The program will determine the specific and actual steam consumption and the outlet steam enthalpy. The program is very easy to use because all the required steam properties are built in.
Created by Katmar Software
Uconeer This free units conversion program is designed specifically for engineers. It includes a wide range of technical categories required by engineers, but it excludes the archaic and esoteric units that clutter the menus of the other conversion programs. In addition to the standard categories Uconeer includes categories like Diffusivity, Enthalpy, Entropy, Fouling Factor, Heat Capacity, Heat Transfer Coefficient, Moment of Inertia, Stress, Surface Tension, Thermal Conductivity, Torque and Viscosity. There are a total of 370 units in 42 categories.
Created by Katmar Software
AxCom Utility for shaft design. After specifying the shaft dimensions, material properties, & loads the strength, stress, deflection, safety factor is display graphically.
Screen Shot
Created by DimTech
CadMechanic Lots of AutoCAD productivity enhancing little utilties, and some for pipe design.
Created by Hamilton Design Group
FluidProp Program calculates thermodynamic and transport properties for a large variety of fluids and fluid mixtures.
Created by Delft University of Technology
Frame2D & others

Distributed or nodal dead and live loads can be specified. Load combination is used according to Eurocode 1, with user defined load combination coefficients. The program performs computation of internal forces and diagrams for displacements, bending moments, shear and axial forces. In the dynamic analysis the eigenfrequencies and the mode shapes are computed. Graphical output for the diagrams and mode shapesis displayed. For educational purposes FREE Light version
Created by Runet

More software download link, go to http://www.freebyte.com/cad/

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